1. The center of gravity of tooth trimming

Technical parameters: power 0.5kw, grinding head speed 2860 rpm. Grinding rate: 70 teeth/min, 2 manipulators. Machining size: 6"-14". The weight of the whole machine is 720kg, and the mechanical dimensions are: 1.3 meters long, 1.5 meters wide and 2 meters high.

The center of gravity of gear trimming adopts electroplated diamond grinding wheel, which can remove matrix oxides quickly, accurately and efficiently. It can completely control the depth and angle to ensure the firmness and reliability of each alloy welding, and increase the dynamic balance of grinding teeth to increase the welding error of the alloy. Quality assurance, three units can be operated per person, and the shift output can grind 100,000 teeth. The level of automation is very high. A small increase in operators can waste 100,000 yuan in expenses per year, and the reference price is below 60,000 yuan.

2. Alloy saw blade grinding center of gravity

Technical parameters: power 4kw, grinding head speed 6000 rpm. Gear grinding rate: 3×18 teeth/min, 4 manipulators, processing size: 6"-14". Active compensation: stepless setting, active compensation accuracy 0.01-0.02 mm. Control method: servo numerical control, the weight of the whole machine is 3.1 tons, the mechanical size is 5.1 meters long, 1.3 meters wide and 2 meters high.

The center of gravity of active tooth grinding processing is the mechanical and electrical integration of all kinds of tooth shapes and different tooth surfaces to be automatically processed at one time. The welded saw blades are placed in the semi-finished product warehouse, various parameters are set, and the manipulator is actively sent to each grinding machine. Tooth part machining or removal. When the grinding wheel is worn out, the servo motor will automatically compensate, or advance and retreat the tool, and automatically monitor and record according to the settings of each function. The machine has a high level of automation, the machine can work continuously for 24 hours, and each person can control three sets, including the cost of wages and auxiliary materials. The cost is less than 1 yuan, and it is suitable for processing various levels of products. The price is 299,000 yuan.

3. Double-sided polishing center of gravity

Technical parameters: power 1kw, speed 2860 rpm. Grinding rate: 0.3-0.5 m/min. Type: bilateral grinding head, 2 manipulators. Machining size: 6"-14". Weight of the whole machine: 780kg. Mechanical dimensions: 1.8 meters long, 1.3 meters wide and 2.3 meters high.

The center of gravity of double-sided polishing is the first in the world. The double-sided grinding head quickly completes the AB surface polishing. The whole process is completed by the manipulator within 30 seconds of delivery and double-sided full-speed grinding. A single shift of 8 hours is controlled by three people, and each shift can complete 3,000 pieces. The salary cost of each piece is 4 cents RMB, the annual waste of RMB 200,000 yuan, and the cost of personnel and consumption are reduced by a small amount. The price is about 70,000 yuan.

4. The center of gravity of welding tooth burn polishing

Technical parameters: power 0.5kw, speed 2860 rpm, grinding rate 8 m/min, 2 manipulators. Machining Size: 6"-14". Mechanical weight: 750kg. Mechanical dimensions: 1.8 meters long, 1.3 meters wide and 2.3 meters high.

The focus of automatic welding tooth burn and polishing processing is to replace the traditional sandblasting process, deal with environmental purification and high-consumption attachments, strengthen the process and appearance, and reduce production costs. At present, it has become a substitute for new technology in foreign countries. The whole machine automatically removes the burnt surface of welding teeth. It can control 3 units per person. Each shift can automatically process 3,000 pieces, which can waste more than 200,000 yuan a year. The efficiency of sandblasting is generally high. Low, clean issue (problem), the price is about 70,000 yuan.

5. Saw blade straightening machine

Technical parameters: power 3.5kw, speed 12m/min. Machining size: 6"-14". Transmission mode: hydraulic pressure 15 liters/min, straightness 0.05 mm, and the weight of the whole machine is 500 kg. Mechanical size: 0.7m long, 1m wide and 1.5m high.

The design concept of the saw blade straightener is based on the internal stress of the saw blade circle, and how to change the shape of the pot without any change in the static state, so that the friction force occurs at the speed, or the cutting resistance matrix is ​​not deformed, and the processing experience can not change the status quo. , a high-efficiency machine can replace the workload of 8 people, and the quality of the pieces has been completely changed, and the price is 60,000 yuan.

6. Active gear welding machine

Skill parameters: power 4kw, UHF 2kh. Laser temperature measurement: 100°-800°. Type: Solder chip, Control: Servo control. Welding tooth rate: 450-500 teeth/hour. Welding accuracy: 0.05mm, processing size: 6"-16". The mechanical weight is 580kg, and the mechanical dimensions are: 1.1 meters long, 0.5 meters wide, and 1.46 meters high.